BTS Demag PDC Console Display Replacement

A replacement display can be an economical way to extend the service life of the PAT PDC unit installed in your crane. Here at BTS we see many Demag customers with displays that are becoming unreadable, which poses a significant safety concern. If you would like further information, or to see if your PDC unit qualifies for an upgrade display, please contact the BTS parts team toll-free in the US at 855.BODE.TEC or internationally at +1.303.433.8878

IMPORTANT NOTES

These instructions assume fundamental knowledge of mechanical and electrical systems. Please make certain to follow the precise order of steps in the instructions. If you do not feel comfortable performing this procedure please contact one of the well qualified BTS Tech™ team members to assist you. During the conversion, it will be necessary to remove the existing threaded pins with a saw. Please make certain to prevent any chips and pieces from sawing from getting into any keyboard module that may be present. Remove all chips immediately with a brush after sawing work is complete!

Your current PDC unit will have a white sticker on the inside of the unit with a “reference & material number.” Please check that sticker against the following table to assure that your particular model is eligible for the upgrade.

Reference Number	Material Number
22 001 06 0011	600394
22 001 06 0013	603554
22 001 06 0016	603572
22 001 06 0019	603769
22 001 06 0022	603914
22 001 06 0027	604123
22 001 06 0034	604232
22 001 06 0038	604580
22 001 06 0039	604581
22 001 06 0042	604643

The following tools are required for conversion and are not included in the conversion kit

Screwdriver, Phillips recessed head
5-mm and 6-mm hexagon keys
Small hand saw with metal or universal saw blade
Drill with 3.5 mm HSS drill bit
Small brush for removing metal chips

Conversion kit includes

1x electronics module
1x display, TFT
1x flexible foil cable, 31-pin
1x anti-glare plexiglass plate
4x rounded head screws M3 x 6 (#1)
4x lock washers S3 (#2)
4x spacing bolts M3 x 12, with threaded pin on one side (#3)
4x rounded head screws M3 x 10, black (#4)
4x washers 3.2, black (#5)
4x counter sunk screws M3 x 10 (#6)
4x spacing bolts M3 x 15, black (#7)
1x tube of silicone adhesive 744 or 737

Bode Technical Services PDC Display 2

PDC Console Display Update Instructions

This following images detail all required steps illustrated on a sample console.

Using a Phillips screwdriver, unscrew the 4 screws on the screen lip.

Remove the screen lip.

Place the console with front on the work table. Loosen and remove the screws. Then remove the housing cover. Loosen the screws for the individual wires of the power supply line. Then remove the wires. Wire colours: 1=rd / 2=or / 3=bn / 4=bl Remove 4 fibre optical plugs.

Remove the remaining plug connections.

Undo the cable tie on the ribbon cable.

Pull the locking frame up.

Remove the ribbon cable.

Loosen the other side of the ribbon cable as well. Then remove the locking frame.

Loosen the 4 screws and take out the module.

Using a (5-mm) socket wrench, remove the 4 hexagon bolts.

Remove the display.

Remove the 4 spacing bolts with a (5-mm) socket spanner.

Using a hand saw, saw off the 4 threaded pins as flush as possible against the front plate (max. overhang 1 mm). • Make certain to remove all sawing chips completely with a small brush!

Prepare the plexiglass plate from the conversion kit with counter sunk screw (6) and spacing bolts, black (7) as shown.

Bode Technical Services Demag PDC Display 17

Drill out the four threadings that are present with a drill and 3.5-mm bit.

Bode Technical Services Demag PDC Display 18

Set the plexiglass plate in place on the back (with the milling groove on the left) and …

Bode Technical Services Demag PDC Display 19

…using the four rounded head screws (4) with washers under them (5) mount on the front.

Bode Technical Services Demag PDC Display 20

Remove the protective film from the new display and on the back of the plexiglass.

Set the new display in place on the spacing bolts…

…and fasten with four spacing bolts (3).

Snap the plug of the new flexible foil cable in place on the display motherboard and then secure it with a sufficient amount of silicone adhesive to prevent it from falling out.

Place the new electronics module on the bolts as shown…

…and fasten with four screws (1) and a washer (2) under each.

Reconnect the remaining plugs in the appropriate positions and lock them into place. • Reconnect the power supply cable. Wire colours: 1=rd / 2=or / 3=bn / 4=bl • Connect the fibre optical plug in the same positions as for the old module. • Finally, snap the plug of the new flexible foil cable in place on the electronics module and then secure it with a sufficient amount of silicone adhesive to prevent it from falling out.

Check the connections one more time to ensure they are securely seated. • Reassemble the housing cover. • Check the device for functionality. • After the console is assembled, remove the protective display film on the front.

PDF Copy

CLICK HERE

These instructions based on Hirschmann Automation and Control GmbH • Mobile Machine Control Solutions • www.beldensolutions.com 2 22-001-19-0165_420487_en.doc / 2012-03-13 / Rev. B / rk.

Bode Technical Services Inc does not give any warranty for this material, including any implied warranty of marketability or fitness for a particular purpose. Bode Technical Services Inc is not liable for any errors in the contents of the material, or for any direct or indirect damage in connection with the provision and the use of this information.

PAT Demag PDC Console Screen Repair

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PDC Console Display Update Instructions

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