Manitex PAT DS 50 to DS 160 Upgrade
We are a global leader in the crane parts and service industry specializing in PAT DS50 troubleshooting and the sales of Hirschmann LMI systems including the DS50 to DS160 upgrade kit.  If you need assistance with your aging PAT DS50 or information on the upgrade Hirschmann DS160 contact us toll free in the US at 855.BODE.TEC or internationally at +1.303.433.8878

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DS50 Upgrade Brochure

Manitex PAT DS 50 to DS 160 Upgrade Brochure

PAT DS50 Troubleshooting Electrical Diagram

PAT DS50 Cable Reel Adjustment

PAT DS50 Mainboard Adjustment

 

PAT DS50 TROUBLESHOOTING – Main Board Connection & Terminal Definitions

X1/X2 (fast-on plug)

  1. System supply (10 – 28V)
  2. System supply (10 – 28V)
  3. System ground
  4. System ground
  5. Relay middle contact
  6. Relay work contact
  7. Relay off position contact
  8. Jumper UEL / HES
  9. Jumper over load relay
  10. Jumper hoist limit switch relay
  11. Periphery supply (10 – 28V)
  12. Digital input_1
  13. Digital input_1
  14. Digital input_2
  15. Digital input_2
  16. Digital input_3
  17. Digital input_3
  18. Digital input_4
  19. Digital input_4
  20. Periphery ground
  21. Lamp driver_1
  22. Lamp driver_1
  23. Lamp driver_2
  24. Lamp driver_2
  25. Hoist limit switch signal
  26. Hoist limit switch ground
  27. Supply voltage potentiometric sensor
  28. 2ND angle sensor signal channel (analog reeving switch w/ MANITOWOC BOOM TRUCKS, INC. consoles)
  29. Analog ground
  30. Supply voltage passive DMS (9±0.45 VDC)
  31. – return signal DMS
  32. + return signal DMS
  33. Analog ground
  34. Supply voltage passive DMS (9±0.45 VDC)
  35. – return signal DMS
  36. + return signal DMS
  37. analog ground

X3 (DBM 9pin) RS232 interface for (hand-) terminal

X4 digital angle sensor

X7 (screw snap-on terminal) length sensor

  1. supply voltage potentiometric sensor
  2. length sensor signal
  3. analog ground

X8 (screw snap-on terminal) DS50 console interface

  1. periphery supply (10 – 28V)
  2. transmit data
  3. receive data
  4. periphery ground

Main Board Measuring Points

MPO 0V

MP1  +10 … 28V

MP2  +9V ±0.45V

MP3  +5V ±0.25V

MP4  UTTL

MP5  UGEB/2

MP6  UGEB/2

MP7  0 … UTTL

MP8  UTTL/2

MP9  UTTL

MP10  UDMS/2

MP11  UANAL

MP12  0V…5V

MP13  0V…5V

MP14  UDMS/3

MP15  2.74V+UD

MP16

module ground

module supply

sensor supply

sensor supply

supply for hand terminal

AN3 / angle sensor

AN2 / length sensor

voltage controlled current output (UTIL=1mA)

AN11

sensor supply

symmetric voltage for de-coupling DMS – supply voltage

AN0

AN1

AN9

AN8 / temperature voltage

A2B signal

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